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GM 1927-16_PCPA_Rev_Scoring_过程控制计划审核表 062208.xls

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GM 1927 16 _PCPA_REV_SCORING_ 过程 控制 计划 审核 062208
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Date: 日期 Supplier Name: 供应商名称 供应商电话 Mfg. DUNS: Plant Location 按SGM产品追溯评审表(精确/一般)的要求进行评审并将追溯评审表附于控制计划 审核表后; Revised 01-21-0555 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 审核员意见 Auditors Comments: Supplier Representative Signature SGM Representative Signature 供应商代表签字 SGM代表签字 Are instructions for handling Work In Process (WIP) and final product followed throughout the process to shipping area; including repair/rework areas? 对在制品的处置 (WIP)有无文件规定,是否遵照执行?包括返工、返修区域? Are all parts and components labeled properly? 对所有零部件是否都进行了适当地标识? Is there a process for documenting and tracking Scrap? 是否有程序对报废情况记录和跟踪? Is there a process for documenting and tracking First Time Quality? 是否有程序对FTQ进行记录和跟踪? If more than one shift, does information part passes across shifts? 如果有两班以上,班间信息是否能正确传递和沟通? Is there a process for documenting and tracking Plant Problem Reports? 是否有程序对工厂问题报告记录和跟踪? Does leadership ensure that Out of Control Conditions are managed? 有无针对过程失控的管理? Are Action Plans (AP) followed? 是否按计划实施纠正/整改措施? Is responsibility for implementation assigned and do people understand their responsibility? 对问题解决是否指定实施责任人?相关人员是否明确其职责? Is there a process for documenting and tracking Premium Freight? 是否有程序对额外运费记录和跟踪? Are problems quickly communicated to people who can help? 发生问题后,是否能迅速与相关人员沟通? Does the support system respond to the operator? 支持人员能否对操作人员要求快速响应? QUALITY SYSTEM IMPLEMENTATION BY MANAGEMENT 管理层质量体系实施 Is there a process for documenting and tracking Downtime? 是否有程序对停线情况记录和跟踪? Are results properly documented? 检查结果是否进行适当地记录? Are suitable actions taken in case of deviations? 对不符合内容是否采取了适当的纠正措施? Are all checks to be done under the PCP requirements performed? 是否按控制计划审核的要求执行检查? Are plans in place to implement all elements of QSB? 是否有适当实施QSB所有要素的计划? Revised 01-21-05Revised 01-21-05Summary 0 0 2. Approved Drawing批准图纸 0 3. Print Complete完整图纸 0 0 5. DFMEA to PFMEADFMEA到PFMEA 0 Total合计 Potential 总分 20 0% 0 0 7.PFD ReceivingPFD的接受 0 8. PFD ReworkPFD的返工 0 0 10. PFD Gauging and InspecionPFD量具及检查 0 11.PFD ShippingPFD的发运 0 0 13. PFMEA Available有PFMEA 0 14.PFMEA Acceptable可接受的PFMEA 0 0 16. Process Control Plan (PCP)Available有过程控制计划 0 17. PCP Acceptable可接受的PCP 0 0 19. Current Controls PFMEA and PCPPFMEA和PCP的当前控制计划 0 20. RPN Reduction PlanRPN降低计划 0 0 22. KPCs/PQCs/KCCs on PCP过程控制计划显示了KPCs/PQCs/KCCs 0 23. Sample Sizes and Frequency样件数量和频次 0 Total合计 Potential总分 72 0% 0 0 25. Controls in Place forIncoming Material进货物料的控制 0 26. Parts have Traceability可进行追溯的零件 0 0 28.Tools and Gauges Identified工具和量具的识别 0 29. Gauges Calibrated经过校验的量具 0 0 31. Gauge Repeatability andReproducability量具的重复性和再现性 0 32. Proper Operator Instructions正确的操作指导书 0 0 34. Detailed Standardized WorkInstructions详细的标准化作业指导书 0 35. Standardized Work标准化作业 0 0 37.Operators UnderstandInstructions操作员理解指导书内容 0 38.Operators Trained经培训的操作员 0 0 40. Boundary Samples in Use使用中的边界样件 0 41. Master Parts/SamplesAvailable标准样件/使用的样件 0 0 43. Preventative Maintence Planon Tools工具的预防性维护 0 44. Tool Change part qualityverification工装更改零件质量验证 0 0 46. Listed Tests and InspectionsPerformed as Stated按要求列出要实施的试验和检验 0 47. SPC Data统计过程控制数据 0 0 49. LCL下控制线 0 50.Reasonable Control Limits合理的控制限 0 0 52. Product Audits for Final Product最终产品的产品审核 0 53. Cabability Studies产能研究 0 0 55. WIP for Final Product在制品库存 0 56. Parts and Components Label零件和零部件的标识 0 Total 合计 Potential总分 132 0% 0 0 58. Tracking of Scrap废品的跟踪 0 59. Tracking of First Time QualityFTQ的跟踪 0 0 61. Tracking of Plant Problem Reports工厂问题报告的跟踪 0 62. Out of Control Conditions不受控的情况 0 0 64. ImplementationResponsibility实施职责 0 65.Communication信息通报 0 0 67.Information Across all Shifts班组之间的信息传递 0 68. Check RequirementsPerformed检查要求的执行情况 0 0 70. Actions for Deviations偏差的行动措施 0 71. QSB AuditQSB 评审 0 Total合计 Potential总分 60 0% 0% 0 RED 0% 0 RED 0% 0 RED 0% 0 RED 0% 0 RED Pts 分值 Summary Scoring 总得分: 0 Green绿色 >90% 公司现在没有该要求项并且没有证据表明公司有实施计划 Yellow黄色 70-89% 1 Red红色 <69% 公司现在没有该要求项,但公司已经制定了实施计划 2 Quality System Implementaion by Management管理层实施质量体系 54. Packaging and MaterialHandling包装和物料搬运 63. Action Plans Followed执行行动措施 66. Support System for Operators操作员的支持系统 51. Out of Control Limits超出控制限Quality System Documentation质量系统文件Quality System Implementaion Plan质量体系实施计划 33. Operator Instructions at EachOperation各项操作上的操作指导书 36. Standardized Work Followed执行标准化作业 48. UCL上控制线Technical Information Availability技术信息 39. Boundary Samples Available可使用的边界样件 42. Master Parts for Error Proofing防错的标准样件 45. Preventative Maintence Planon Equipment设备的预防性维护 24. Approved Material List批准的物料清单 27. Workplace Properly Configured正确配置的工作场所 30. Tools and Gauges Certified认证的工具和量具 1.Actual Drawing实际图纸 4. Technical Regulations技术规范 Technical Information Availability技术信息 6. Process Flow Diagram (PFD)过程流程图 9. PFD ScrapPFD的报废 12. PFD LabelingPFD的标识 15. PFMEA Evidence PFMEA Up to DatePFMEA动态更新 18.PCP address all print requirements过程控制计划反映了相关要求 21. Continuous ImprovementProcedure/process持续改进程序/流程 57. Tracking of Downtime停线跟踪 60. Tracking of Premium Freight额外运费的跟踪 69. Results Documented结果的文件记录 Quality System Documentaion质量系统文件 Quality System Implemenation Plan质量系统实施计划 Quality System Implemenation by Management管理层实施质量体系Overall总分 Element is in place but it is not being followed Element Scoring要素评分 Element is not in place and no evidence of plans to implement Element is not in place but a plan to implement is documented Revised 26-08-08WorksheetAUDIT WORKSHEET 审核工作单 QUESTION: In regard to Technical Information Availability, EVIDENCE / DOCUMENTATION REQUIRED 证据/所需的文件 QUESTIONS TO ASK AND WHAT TO LOOK FOR 需要提的问题和应该寻找的 证据 Score 分数 G/Y /R OBSERVATIONS 观察项 1 Are actual drawings available at production facility with the latest change level? 供方处是否为最新更改水平的图纸? Blue Print Material Spec Sheets 设计图 材料说明清单 Do you have drawings? Do you have math data? 你们有图纸么 ? 你们有数据么 ? R 2 Does the supplier have the final customer approved drawing? 供方处图纸是否经最终用户正式批准? Blue Print Math Data 设计图 数据 Have you checked EWO and revision date? 你们是否检查过 EWO和修订日 期 ? R 3 Is the print complete (Tolerances, GD&T, Correct Datums, KPCs, etc.)? 供方处图纸是否完整(公差, GD&T, KPC, 正确的定位基准等) Completed Engineering Drawings 完整的工程图 确认图纸有与 PPAP一致的 所有信息 Verify print has all information (if applicable, time wise) with PPAP package. R 4 Are all technical regulations/CTS/SSTS available? 所有相关技术文件、资料、标准及政府法 规是否齐全? Part Print/Specification Package 零件图纸/规范文件包 Verify Component Technical Specifications and Sub-System Technical Specification are available for review. 在评审时检查能否得到零件技术 规范和分系统技术规范 R 5 If supplier is design responsible, has DFMEA been used to develop the PFMEA? 如供方设计产品,是否应用DFMEA并更新 PFMEA? DFMEA / PFMEA Verify PFMEA addresses initial DFMEA concerns (high RPNs, corrective actions, etc.) 检查 PFMEA是否处理了初始 DFMEA的关注 (高 RPN, 纠正措 施等 ) RAUDIT WORKSHEET QUESTION: In regard to Quality System Documentation, EVIDENCE / DOCUMENTATION REQUIRED 证据/所需的文件 QUESTIONS TO ASK AND WHAT TO LOOK FOR 需要提的问题和应该寻找的 证据 Score G/Y /R OBSERVATIONS 6 Is a Process Flow Diagram available? 是否有过程流程图且可以接受? Process Flow Diagram 过程流程图 Is the Process Flow Diagram linked to FMEAs, Control Plan, Operator Instructions, etc? 过程流程图是否与 FMEA、控制 计划以及操作指导书等相关联? R 7 Does the Process Flow Diagram include receiving? 过程流程图是否包括来料接收过程? Process Flow Diagram 过程流程图 Assure Receiving Inspection matches the Process Flow Diagram and what is observed on the shop floor. 保证验收检验与过程流程图以及 在车间中所观察到的情况一致 R 8 Does the Process Flow Diagram include rework? 过程流程图是否包括返工返修过程? Process Flow Diagram 过程流程图 Assure Rework matches the Process Flow Diagram and what is observed on the shop floor. 保证返修与过程流程图以及在车 间中所观察到的情况一致 R 9 Does the Process Flow Diagram include scrap? 过程流程图是否包括报废过程? Process Flow Diagram 过程流程图 Assure Scrap matches the Process Flow Diagram and what is observed on the shop floor. 保证废品处理与过程流程图以及 在车间中所观察到的情况一致 R 10 Does the Process Flow Diagram include gauging/inspection? 过程流程图是否包括检验和测量过程? Process Flow Diagram 过程流程图 Assure Gauging/Inspection matches the Process Flow Diagram and what is observed on the shop floor. 保证测量检验与过程流程图以及 在车间中所观察到的情况一致 R 11 Does the Process Flow Diagram include shipping? 过程流程图是否包括运输过程? Process Flow Diagram 过程流程图 Assure Shipping matches the Process Flow Diagram and what is observed on the shop floor. 保证验收检验与过程流程图以及 在车间中所观察到的情况一致 R 12 Does the Process Flow Diagram include labeling and Part ID at receiving, WHIP, finished good and shipping areas? 过程流程图是否包括对来料、在制品、成 品和发货用标签管理? Process Flow Diagram 过程流程图 Assure Labeling and Part ID, etc. matches the Process Flow Diagram and what is observed on the shop floor. 保证标记和零件号等与过程流程 图以及在车间中所观察到的情况 一致 R 13 Is there a PFMEA available? 是否有PFMEA? Current Updated FMEA 最近更新的FMEA Verify team members , dates etc. of actual PFMEA. 验证实际 PFMEA的队员与日期 等 R 14 Is the PFMEA acceptable (RPNs, numbers match Process flow and include KPCs/PQCs/KCCs)? PFMEA是否可以接受(风险顺序数值, 编号 与流程图一致,包括 KPC/PQC/KCC等)? PFMEA Changed Log, Meeting Minutes or Similar History PFMEA变更记录,会议 记录或其他类似的历史纪 录 Verify that ALL high RPN or Critical line items have action plans which include Error Proofing. 验证所有高 RPN或临界线部件都 有包含防错的行动计划 R A. Technical Information Availability 技术资料获取 B. Quality System Documentation 质量体系实施 7 of 18 Revised 01-21-05
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