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富士康塑胶模具设计标准.doc

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富士 塑胶 模具设计 标准
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11 46 : B --------------------------------------------------------------------------------1-2 -----------------------------------------------------------------3-4 -------------------------------------------------------------5 ----------------------------------------------------------5 -------------------------------------------------------------6 ----------------------------------------------------------6 ----------------------------------------------------------------------------------7 1.1 ------------------------------------------------------------------------8 1.2 ------------------------------------------------------------------------8 1.3 ------------------------------------------------------------------------9 1. 4 --------------------------------------------------------------------10-12 1.5 -----------------------------------------------------------------------12 1.6 ----------------------------------------------12-13 ------------------------------------------------------------------14-16 3.1 ----------------------------------------------------------------------17-23 3.2 ----------------------------------------------------------------------23-24 4.1 --------------------------------------------------------25 4.2 4.2.1 --------------------------------------------------------------------25-27 4.2.2 --------------------------------------------------------------------28-29 4.2.3 ---------------------------------------------------------------------29 4.2.4 --------------------------------------------------------------------30-31 4.2.5 ------------------------------------------------------------------------31 4.3 -------------------------------------------------------------31-32 ( ) 5.1. ----------------------------------------------------------------33-34 5.2. --------------------------------------------------------------------34 5.3. -------------------------------------------------34-35 5.4. --------------------------------------------------------------------------35 ( ) ------------------------------------------------------------------36 ( ) 7.1 --------------------------------------------------------------------37 7.2 -----------------------------------------------------------------38 7.3 -----------------------------------------------------------38 8.1 ---------------------------------------------------------------------------39 8.2 ------------------------------------------------------------------------39 8.3 ---------------------------------------------------------------------39 -------------------------------------------------------------------40-41 ----------------------------------------------------------42-43 1 ---------------------------------------------------------------------------44 2 CD --------------------------------------------------------------------------45 3 CD --------------------------------------------------------------------46 4 Discman ----------------------------------------------------------------47 5 ---------------------------------------------------------------------------48 6. -----------------------------------------------------------------------------49 7. --------------------------------------------------------------------------50 8. -----------------------------------------------------------------------------51 9. --------------------------------------------------------------------------52 10.CD --------------------------------------------------------------------------53 11. ----------------------------------------------------------------------------54 12. ----------------------------------------------------------------------------55 13.DVD ---------------------------------------------------------------------56 14.DVD ------------------------------------------------------------------------57 15. ----------------------------------------------------------------------58 --------------------------------------------------------------------59 -----------------------------------------------------------------60-61 --------------------------------------------------------------------------62 -----------------------------------------------------------------------------------63 -------------------------------------------------------------------------64-65 1 -------------------------------------------------------------------------65 2 -------------------------------------------------------------------------65 3 ---------------------------------------------------------------------65-66 4 -------------------------------------------------------------------------66 5 -------------------------------------------------------------------------66 6 -------------------------------------------------------------------------66 7 -------------------------------------------------------------------------66 ------------------------------------------------------------------------68 ------------------------------------------------------------------------------68 ------------------------------------------------------------------------------69 --------------------------------------------------------------------70-71 ------------------------------------------------------------------------74 --------------------------------------------------------------------- , , , , 2D 2D 2D PRO/E PRO/E Boundary sweep . . PRO/E 1 二 、 1 Analysis model anlysis TYPE global interference, compute result 2 3 CNC 1) 0.15 0.2 2) 0.1 3)discman 0.08 4) discman 0.15+0.05 5) 0.1 6) 1.0 7) 0.1( ) 0.4( ) 8) 1 2 3 1. Analysis Surface Analysis TYPE Draft chack , surface part, Angle Option Both directions, , 2 , Computer, , 3 5 2. 3. , , 1. Analysis Model Analysis Type Thickness, plane Datum ;Slice , Silce offset , ,Computer , , , . , , : 1 2 3 , 4 5 6) 7 3 三 、 ( ) DISCMAN CD 4/1000 ( 0/00 ) 逃气孔适 宜深度 ( mm ) ( ) ( ) PP 20 0.01~0.02 40~60 205~288 PE 20 0.02 20~60 149~371 HIPS 825 5 0.02 20~60 163~316 ABS = 5 0.03 50~60 220 AS(SAN) 2 0.03 50~70 191~316 PMMA ( ) 5 40~70 204~254 PVC 5 10~60 170~210 . ABS PMMA HIPS825 5/1000 PP+PE 8/1000 SAN 3/1000 POM 15/1000 4 MM HIPS 0.75 1.25 1.6 3.2~5.4 ABS 0.75 1.5 2 3~3.5 PE 0.6 1.25 1.6 2.4~3.2 PP 0.85 1.45 1.75 2.4~3.2 PMMA 0.8 1.5 2.2 4~6.5 PVC 1.15 1.6 1.8 3.2~5.8 POM 0.8 1.4 1.6 3.2~5.4 PC 0.95 1.8 2.3 3~4.5 PA 0.45 0.75 1.6 2.4~3.2 HIPS 35'~1 30' 30'~1 ABS 40'~1 20' 35'~1 PE 25'~45' 20 ~45' PMMA 35'~1 30' 30'~1 POM 35'~1 30' 30'~1 PC 35'~1 30'~50' 25'~1 20'~50' 5 1 , 1X1 1X2 1X3 1X4 1X8 1X16 2 3 4 5 6 6. 【模具系 统设计 程 序】 ( ) , : , , , , , , , 1.1. , 2~4 o1.2. 1.2.1 . , , , ; , , , 1.2.2. , , 1.2.3. , , , PC , Discman ? 3/16 ? 5/32 ; ? 1/8 7 1.2.4. : W 5~8 H 4~6 H/W=2/3 1-1: 1.3. . 1.3.1. 1-2 1.3.2. : 1.3.3. 1-4, , 8 1.4. . , 1 . . CD . . . CD CD . . . ( 15MM ). . . ( ) CD109 . 1.4. 1 , 10MM . : 1.4.2. , , , , 1-5: 1-1 9 L 1.5~2.5 1.5 B 1.5~5 2 T 0.5~1.5 0.8
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