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SSP-896803-The-Tiguan-Overview 途观介绍.pdf

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Service Training Self Study Program 896803 Tiguan OverviewVolkswagen of America, Inc. Volkswagen Academy Printed in U.S.A. Printed 3/2008 Course Number 896803 ?2008 Volkswagen of America, Inc. All rights reserved. All information contained in this manual is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, nor may these materials be modified or reposted to other sites without the prior expressed written permission of the publisher. All requests for permission to copy and redistribute information should be referred to Volkswagen of America, Inc. Always check Technical Bulletins and the latest electronic repair information for information that may supersede any information included in this booklet. Trademarks: All brand names and product names used in this manual are trade names, service marks, trademarks, or registered trademarks; and are the property of their respective owners.iii Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Occupant Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Infotainment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Heating and Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Knowledge Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Page intentionally left blank This Self-Study Program provides information regarding the design and function of new models. This Self-Study Program is not a Repair Manual. This information will not be updated . For maintenance and repair procedures, always refer to the latest electronic service information. Note Important!1 Introduction Introduction The Tiguan with its many highlights opens the market segment of compact SUVs (Sport Utility Vehicles) for Volkswagen. Although often referred to as Touareg’s little brother, the Tiguan has a solid character of its own and establishes new standards in the areas of chassis, engine, and comfort. Features such as the chassis off-road functions, off- road navigation, and bumpers that allow negotiating inclines up to 18 degrees assure the Tiguan’s success. S404_002 Already the name has stirred up quite a furor. 350,000 readers of the German automotive magazine AutoBild chose the name Tiguan, a word creation made up of TIger and LeGUAN (Leguan is the German word for Iguana). This self-study program will demonstrate how the Tiguan lives up to its name. Enjoy your self-guided study. 2 Introduction Where is the Tiguan manufactured? The compact SUV Tiguan 2008 is manufactured for Volkswagen by Auto 5000 GmbH in Wolfsburg, Germany, in addition to the successful Touran compact van. Production starts with the body and goes all the way through the paint shop and on to final assembly at the Auto 5000 GmbH plant. The Auto 5000 GmbH Volkswagen Manufacturing Plant, Wolfsburg S404_061 Hall 8 Assembly State-of-the-art production and logistics methods have proven successful since the start of vehicle production at Auto 5000 GmbH in November 2002. These methods are continuously improved by implementing innovative concepts, resulting in the flexible design of the assembly line which is now being used for both Touran and Tiguan production. Touran models are not sold in North America. Halls 3a and 4 Body Construction Hall 10 Body Construction Hall 9 Paint Shop3 Overview Overview The Auto 5000 GmbH is a subsidiary of Volkswagen AG and its production facilities are located at the headquarters of the Volkswagen group in Wolfsburg. The project “5000 x 5000” (5000 workplaces at 5000 DM) initiated the fast-paced success story of Auto 5000 GmbH in the fall of 1999. The primary goal of Auto 5000 GmbH was to prove that it was possible to create new and secure workplaces in Germany and, at the same time, build an automobile that was able to compete internationally. The success of Auto 5000 GmbH speaks for itself and confirms the concept. Over 750,000 Touran models have already left the production plant. A decisive success factor was the close interaction of working and learning. The consistent qualification and continuous training of the employees had even been stipulated in a separate qualification labor agreement. The factory accommodates a “Learning Factory” for each division serving as a place of learning and communication and providing a platform for the employees to exchange their experiences. S404_0604 Overview The Tiguan 2008 by Volkswagen Radio Navigation System RNS 510 ? Tire Pressure Monitoring System ? B-Pillar with Two Stability Zones ? Parking Assistant ? Brake System with Roll-Over Prevention ? Bumper with 18° Incline Angle ? Electromechanical Steering with Axially Parallel Drive ?5 Overview S404_003 Panorama Sliding Sunroof ? All-Wheel Clutch Generation IV ? Back-Up Light In Rear Bumper ? Trailer Hitch Preparation ? Electromechanical Parking Brake with Planetary Gear ?6 Overview S404_009 S404_008 S404_010 Overall Dimensions Length 174.29 in. (4427 mm) Width 71.22 in. (1809 mm) Height 66.50 in. (1686 mm) Wheelbase 102.52 in. (2604 mm) Track Width, Front 61.81 in. (1570 mm) Track Width, Rear 61.85 in. (1571 mm) Technical Data Overall Dimensions and Weights Weight/Additional Data Gross Vehicle Weight 4784 lb (2170 kg) Empty Weight without Driver 3408 (1546 kg) Maximum Roof Load 220 lb (100 kg) * Tow Load (Braked) 2200 lb (998 kg) up to 12% gradient Tank Capacity 16.9 gal (64 liters) Drag Coefficient 0.37 * With roof rail.61.85 in. (1571 mm)61.81 in. (1570 mm)71.22 in. (1809 mm)102.52 in. (2604 mm)174.29 in. (4427 mm)36.42 in. (925 mm)35.35 in. (898 mm) 66.50 in. (1686 mm)7 Overview S404_011 S404_013 S404_012 Interior Dimensions and Capacities Interior Length (Maximum) 69.21 in. (1758 mm) Trunk Capacity 23.77 ft 3(673 liters) * Trunk Capacity with Folded Down Backrest (Maximum) 56.10 ft 3(1589 liters) ** * Depending on equipment and rear seat bench position. ** Depending on equipment Head Room Front 39.06 in. (992 mm) Head Room Rear 39.02 in. (991 mm) Shoulder Room Front 56.22 in. (1428 mm) Shoulder Room Rear 54.76 in. (1391 mm) Interior Dimensions 39.06 in. (992 mm) 14.76 in. (375 mm) 1.18 in. (30 mm) 39.02 in. (991 mm) 40.12 in. (1019 mm) 13.50 in. (343 mm) 27.28 in. (693 mm) 15.00 in. (381 mm) 33.35 in. (847 mm) 28.94 in. (735 mm) 82.13 in. (2086 mm) 30.35 in. (771 mm) 41.46 in. (1053 mm)8 Body Body Body Structure The front end and the center platform of the Tiguan body is based on the body design of the Passat. The A5 Jetta/Rabbit design was used for the rear end of the vehicle. The combined structure is a completely new engineering development. Design engineering’s primary focus was comfort and crash properties without losing sight of lightweight construction. Reaching the target objectives for both on-road and off-road use presented a challenge. The high standards that were achieved are reflected in the superior static and dynamic stiffness, resulting in a good lightweight quality figure. Lightweight quality L = 2.4 (e.g. Rabbit, L = 2.5) The lightweight quality figure is derived from the relationship of vehicle mass to vehicle size and stiffness. Body-Chassis Connection To achieve the SUV capabilities of the Tiguan, the body was raised to increase ground clearance. The axles were positioned lower which raises the body. The mounting position of the front axle was lowered 1.22 inches (31 mm) and that of the rear axle 1.61 inches (41 mm). Larger wheels provide additional ground clearance. 9 Body S404_004 B-Pillar The special feature of the B-pillar is its single-piece construction with two stability zones. Partial press- quenching gives the upper section a very high strength to withstand extreme stresses. The lower section has a lower stability and higher deformability for controlled deformation in a crash. S404_050 Sheet Steel (< 20,305 psi) High-Strength Sheets (26,107 – 31,908 psi) Higher-Strength Sheets (34,809 – 60,916 psi) Super High-Strength Sheets, Press-Quenched (145,038 psi)10 Body Body Innovations Door Design The front and rear doors are of conventional construction and consist of a door base body and a bolted-on subassembly carrier. The door locks, window lifts, and loudspeakers are pre-assembled on each carrier. S404_030 Front Door with Subassembly Carrier S404_031 Rear Door with Subassembly Carrier11 Body Taillamps The taillamps are assembled with the help of two mounting screws and a lateral guide into which the taillamps are inserted until they engage. Lateral Guides S404_055 S404_056 Threaded Bushing for Gaps Two threaded bushings with hexagon sockets are located under the mounting screws and are used to set the gaps.12 Body Storage The storage design of the Tiguan offers ample storage space for large and small items. Glove Compartment with Cooling Feature ? Storage Trays in the Instrument Cluster ? Storage Pockets in the Front Door Trim Panels and Beverage Holders for Bottle Sizes up to 1.6 Quarts (1.5 Liters) ? Storage Trays in the Center Console (Depends on the Equipment): Up to Four Cup Holders (Two Front, Two Rear) Connector SocketsArmrest with Extra-large Storage Compartment, orArmrest with Small Storage Compartment and CD Changer ?13 Body Roof Console with Sunglass Tray and Three Additional Compartments Lined with Rubber Pads with Solid-Roof Version ? Storage Pockets in the Rear Door Trim Panels and Beverage Holders for Bottles up to 1.6 Quarts (1.5 Liters) ? Cup Holders in the Rear Center Armrest ? S404_014 Trunk with Different Loading Area Levels and Storage Options as well as Cargo Management for the Storage of a Wide Variety of Items ?14 Occupant Protection Occupant Protection Safety Features Air Bags and Seat Belts The airbag triggering system consists of Airbag Control Module J234 in the front area of the frame tunnel with three internal acceleration sensors, two sensors in the longitudinal vehicle direction and one in the lateral vehicle direction as well as four external sensors for side-crash detection. Two of them are designed as pressure sensors and are located in the two front doors and two lateral acceleration sensors are located in the area of the C-pillars. Driver and Passenger Airbag ? Seat Belt Fastening Prompt for Driver and Passenger ? Seat Belt Pretensioner and Force Limiter for the Front Seats ? Seat Belt Force Limiters for the Rear Outer Seats ? Optional Rear Side Airbags in Connection with Seat Belt Pretensioners for the Rear Outer Seats ? Three-Point Safety Belts on all Seats ? LATCH Anchors on the Rear Outer Seats ? Pressure Sensors in the Front Doors ?15 Occupant Protection S404_023 Head Airbags for Front and Rear Occupants ? Side Airbags in the Front Seats ? Acceleration Sensors in the C-Pillar Areas ?16 Engine 2 . 0-Liter TSI Turbocharged Engine The 2.0-Liter TSI Turbocharged engine is a completely new design with the following features: Chain-driven camshafts Balance shafts integrated into block Belt-driven coolant pump New oil filter location Piston colling jets bolted to crankcase New crankcase breather Spur teeth on crankshaft, gear wheel module, and vibration damper Intake camshaft with continuously variable valve timing New high-pressure fuel pump Direct fuel injection ? ? ? ? ? ? ? ? ? ? Type 4-cylinder in-line Displacement 121 cu. in. (1984 cm 3 ) Bore 3.2 in. (82.5 mm) Stroke 3.7 in. (92.8 mm) Valves per cylinder 4 Compression ratio 9.6 : 1 Maximum power output 200 hp (147 kW) at 5100 – 6600 rpm Maximum torque 207 lbs - ft (280 Nm) at 1800 – 4700 rpm Engine management Bosch MED 17.5 Camshaft adjustment Variable to 60-degree crank angle Fuel type recommendation Premium Plus unleaded Premium unleaded Regular unleaded with slight reduction in power Exhaust gas treatment ULEV 2, three-way catalytic converters with oxygen sensor regulation 2 . 0L TSI Turbo Technical Data ssp891803_004 2 . 0L TSI Turbo Torque and Power 30 60 90 150 120 180 210 240 270 300 330 15 30 45 60 75 90 105 150 165 120 135 2000 4000 6000 S339_047 Torque Horsepower Engine Speed (RPM) lbs-ft Nm 243 330 221 300 199 270 177 240 155 210 133 180 111 150 89 120 66 90 44 60 22 30 hp kW 221 165 201 150 181 135 161 120 141 105 121 90 101 75 80 60 60 45 40 30 20 15 Engine17 Engine Engine and Transmission Combinations The Tiguan with the 2.0-Liter TSI turbocharged engine can be combined with a six-speed manual or a six-speed automatic transmission. Six-Speed Manual Transmission 0A6 is available on front-wheel-drive vehicles. Six-Speed Automatic Transmission 09M is available on both front-wheel-drive and 4Motion vehicles. The six-speed automatic transmission 09M has been adapted to the Tiguan frame. ? ? – ssp891803_002 ssp891803_003 Six-Speed Manual Transmission 0A6 (FWD) Six-Speed Automatic Transmission 09M (FWD and 4Motion)18 Notes19 Powertrain Powertrain S404_043 Haldex All-Wheel Drive Clutch Generation IV The power transfer through the multiplate pack of the Haldex all-wheel drive clutch generation IV is nearly identical to the previous Haldex models. Generating the pressure with an electrical pump is a new feature. Torque transfer is determined by the All Wheel Drive Control Module J492 by changing the aperture of Haldex Clutch Control Valve N373. Speed differences between front and rear axle are no longer a prerequisite for activating the all-wheel drive clutch. Technical Features Electro-hydraulically controlled multiplate clutch Integrated in the rear axle drive Simplified hydraulic circuit Optimized demand-controlled pump selection ? ? ? ? Advantages Clutch selection independent from the driving situation Rapid torque built-up through pilot control Permanent rear wheel drive c
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